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Power Operated High Speed Chucks with Through Bore (3 & 4 Jaw)

PHNC – Power Operated Three Jaw Chuck with Through Bore

Microturners Power-Operated Hollow High-Speed Chucks have been specifically engineered for high-speed rotation on CNC lathes. The streamlined design of the PHNC Chucks provides additional benefits such as reduced weight and minimal inertia, both of which significantly enhance the dynamic performance of CNC machine spindles. These chucks boast a substantial through bore, making them particularly well-suited for bar machining applications. Furthermore, the weight of the base jaws and top jaws has been minimised in these chucks, resulting in not only reduced mass but also a lowered center of gravity, thereby minimising centrifugal losses.

In CNC machining, it’s essential for chucks to deliver substantial initial gripping force, and Microturners addresses this requirement by designing the chuck to operate with a high drawbar pull. Consequently, the wedge is designed to establish a substantial contact area with the base jaws.

Phnc

Furthermore, the chuck body, base jaws, and hard jaws have been meticulously engineered to reduce weight without compromising other essential criteria.

Notably, the chuck body is forged from steel, and the guideways are hardened and ground for optimal performance.

Additionally, in larger sizes ranging from 250 mm to 500 mm, the chuck body has been recessed to remove a significant amount of material, further reducing its weight.

Four Jaw Hand Operated Independent Chuck

The GMT four-jaw chuck boasts several key attributes that set it apart from other four-jaw independent chucks on the market.

To begin with, the chuck body is meticulously crafted from forged medium-carbon steel, a material that undergoes a process of hardening and tempering to ensure both longevity and structural integrity. The base jaw slots within the body are precision-ground to exacting tolerances, enabling a snug sliding fit.

This precision engineering guarantees a play-free operation, remarkable load-bearing capability, and optimal wear resistance.
What truly distinguishes GMT’s independent four-jaw chuck system is the provision of separate jaws and reversible hard jaws. This design feature grants the flexibility to employ specialized hard jaws tailored to specific components.

Four Jaw
The hard jaws are affixed to the base jaws via a tongue-and-tenon arrangement, enabling them to securely grip a wide range of components, whether on their outer diameter or inner diameter.

Furthermore, the base jaws are meticuously fashioned from alloy steel and subjected to case hardening. They are designed to be deeper and wider, thereby providing substantial bearing areas with reduced unit bearing pressure. This design enhancement significantly extends the chuck’s operational lifespan.

Another notable feature is the incorporation of square threads on the screws and the undersides of the base jaws. These threads engage more extensively, resulting in efficient transmission and conversion of applied torque. The screws themselves undergo heat treatment to prevent breakage, addressing a common concern in commercial-quality chucks.

Image004

The wedge, crafted from nickel-chrome steel, undergoes case hardening and precision grinding on all its operational surfaces. Likewise, the base jaws, also fashioned from nickel-chrome steel, undergo case hardening and precise grinding to achieve alignment with both the wedge and the body’s guideways.
These base jaws are expertly guided within the deep, expansive, and hardened slots within the body. These slots provide the ample bearing surface necessary to endure the forces generated during high gripping operations. Additionally, provision has been incorporated for manual lubrication of the sliding surfaces via grease nipples.

Furthermore, the top face of the base jaws features meticulously ground serrations, and the reversible hard jaws possess corresponding ground serrations on their undersides. This serration configuration, combined with various radii on the hard jaws, is carefully designed to accommodate a wide range of diameters.

The body’s hardened guideways, along with the nickel-chrome case-hardened and ground base jaws and wedge, collectively ensure a remarkable load-bearing capacity over an extended operational lifespan.

Chuck Performance Detail

2 Jaw & 4 Jaw chucks with through bore can be offered on request

Chuck Size Ø135165200250315400500
Clamping RangeExternalMax128165200250315400500
Min10322528424574
InternalMax-165200250315400500
Min-62707684105138
Max drawbar pull (KGF)1780200040006000600090009000
Max gripping force (KGF)36705400800012000130002000021000
RPM max7000500050004000320025002000
Weight - without top jaws (KGS)612.519294288164
Flywheel effect GDL (KPML)0.170.20.380.82.68.424.8
Max top jaws weight per set (KGS)0.41.513.547.57.5

Dimensional Specification

All dimentions are in mm

Model04-6904-7004-8204-8304-8404-8504-86
Size Ø135165200250315400500
A Ø135165200250315400500
B Ø h73335486582120160
B18090110135155210250
C5677858885120120
Cl5882899289.5125125.5
D Jaw Stroke2.73.155.35.35.388
E Ø H6110140170220300380380
F4566666
G PCD82.6104.8133.4171.4235330.2330.2
H3 x M106x M103 x M123 x M163 x M203 x M246xM24
HlM12M16M20M20M20M 30M 30
H2M40x 1.5M42x 1.5M55 x 2M72x 2M92x 2M133 x 2M172x 3
J15141824313136
J143555555555454
J220272828282828
Kl max-1.850.50.53.5-8.5-8.5
K2 max8.19999999999999932020.520.523.521.521.5
N8.1999999999999993152020203030
O4848627898142182
O127303535354646
S688881212
S1M4M5M6M6M6M8M8
T1 PCD45546886104145185
Z125253030303030
a4150.7597698118150
b27354045506060
c min23.528.6535.70000000000000343.754.27494
c max26.531.8414959.582102
dM8M10M12M16M16M20M20
e min6.59910101515
j x 90°1/16"1/16"1/16"1/16"1/16"3/32"3/32"
n14191925253434
n1 max3138.5506085103130
q H7101217212125.525.5
y2233.53.53.53.53.5
PH12-161616202020
rM6M8M8M1OM1OM12M12
m-1823.526.56060115
L303645606080100
V526580105125155170

Hardjaw1
Hardjaw2
Softjaw

Hard Jaw Specification

All dimentions are in mm

Size Ø*135*165200250315400500
g23353545506060
j x 90°1/16”x90°1/16”x90°1/16”x90°1/16”x90°1/16”x90°3/32”x90°3/32”x90°
n14191925253434
qH7101217212125.525.5
r44.556666
s Ø14.517.52026263434
sl Ø9111418182222
tl53.464.7773.27106104142142
vl28.5365158627575
xl12.514.51729.5304545
yl4.5888889

Soft Jaw Specification

All dimentions are in mm

Size Ø*135*165200250315400500
g23353545506060
j x 90°1/16”x90°1/16”x90°1/16”x90°1/16”x90°1/16”x90°3/32”x90°3/32”x90°
n14191925253434
q + 0.05101217212125.525.5
R44.556666
s Ø14.517.52026263434
sl Ø9111418182222
tl547580120120155155
vl25304050506060
xl12201535334141
yl588881212

Hard Jaw Clamping Range

All dimentions are in mm

Size Ø*135*165200250315400500
el10-4725-7825-9928-10442-17045-20574-290
e2 - -25-10241-12456-19580-240112-336
e376-12878-15574-152123-206135-252200-354226-450
e4 -124-200205-250220-315298-400330-500
il -114-16570-15076-16084-218105-265138-368
i2 - -116-190156-242190-303217-377240-472
I3 - -166-200236-250228-315331-400348-500

Cylinder Selection Chart For Phnc & Phcnc

All dimentions are in mm

Size Ø*135*165200250315400500
Hydraulic Cylinder CH-S105120120160200250250
Hydraulic Hollow cylinder OCHNC-S - - -170170200200
Hydraulic hollow cylinder SHS105105130154 - - -

  • Hard Jaws are common for PHNC & PHCNC
  • Soft Jaws are supplied as blanks and are common for PHNC & PHCNC
  • Only Soft Jaws are supplied with 2 Jaw Chucks
  • Serration 1.5 x 60°, 3 x 60° on Base Jaws, Hard Jaws and Soft Jaws can be offered on request
  • *Offered in PHNC only

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